Loughborough University
Leicestershire, UK
LE11 3TU
+44 (0)1509 263171
Loughborough University

Aeronautical and Automotive Engineering

Low Carbon Technology Research Group

Zero constraint free piston energy converter

The aim of the project is to realise and demonstrate a completely novel energy conversion technology, which has the potential for high efficiency, low emissions, and low manufacturing cost.

Single-cylinder free-piston internal combustion engineIts main applications are likely to be in series hybrid vehicles and portable power generation. The technology is based around a single-cylinder free-piston internal combustion engine (ICE), which is run on a 4-stroke cycle, with an integral linear electromagnetic machine and electromagnetically operated poppet valves.

By freeing the piston from crank shaft motion, it removes most of the constraints of crank rod-slider ICEs, and facilitates many advanced combustion strategies - by enabling variable compression ratio operation, throttle-free operation, different piston strokes during compression and expansion, and other previously unattainable piston trajectories.

It represents, therefore, a major step change in ICE operating flexibility and offers unparalleled design scope.

Funding body
EPSRC
Project duration
3 years
Project team (researchers)
Professor Rui Chen, J Patterson, R Winward and Z Liu
Industrial collaborators
Sheffield University, Lotus Engineering
Contact
Professor Rui Chen

Project outputs / results

The project has realised and demonstrated a completely novel energy conversion technology, which has the potential for high efficiency, low emissions, and low manufacturing cost.

Its main applications are likely to be in series hybrid vehicles and portable power generation. The technology is based around a single-cylinder free-piston internal combustion engine (ICE), which is run on a 4-stroke cycle.

By freeing the piston from crank shaft motion, it removes most of the constraints of crank rod-slider ICEs, and facilitates many advanced combustion strategies - by enabling variable compression ratio operation, throttle-free operation, different piston strokes during compression and expansion, and other previously unattainable piston trajectories. It represents, therefore, a major step change in ICE operating flexibility and offers unparalleled design scope.

In addition, a new combustion concept, quasi-constant volume combustion, has been developed from the project. The concept has the potential to significantly improve the ICE’s energy efficiency and pollutant emissions reduction proven by the project.

Publications

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